9.3.1 Preamplifier

The preamplifier is a high-input-impedance, low-noise, low-offset-voltage input stage with adjustable gain. The high input impedance allows the use of low-cost input capacitors while still achieving extended low-frequency response. A dedicated, internally regulated supply powers the preamplifier, giving it excellent noise immunity and channel separation. The preamplifier in the TAS5404-Q1 device also includes:

1. Fast Start Up — The preamplifier will fast charge the input coupling capacitors at start up, which will allow for a fast turn-on without any pop or click.
2. Mute Pop-and-Click Control — The TAS5404-Q1 device ramps the gain gradually when receiving a mute or play command. The starting or stopping of switching in a class-D amplifier can cause another form of click and pop. The TAS5404-Q1 device incorporates a patented method to reduce the pop energy during the switching startup and shutdown sequence. Fault conditions require a rapid protection response, which do not have time to ramp the gain down in a pop-free manner. The TAS5404-Q1 device transitions into Hi-Z mode when encountering an OV, UV, OC, OT, or DC Offset fault. Advanced circuitry will allow for a fast, pop-free shutdown when the /STANBY pin is pulled low.
3. Gain Control — The gain is set for the four channels in the preamplifier through I²C control registers. The gain control is outside of the global feedback network of the TAS5404-Q1 device, thus allowing for stability of the system at all gain settings with properly loaded conditions. A line output gain of 12 dB is provided for driving external amplifiers.

9.3.2 Pulse-Width Modulator (PWM)

The PWM converts the analog signal from the preamplifier into a switched signal of varying duty cycle. The PWM is the critical stage that defines the class-D architecture. The modulator is an advanced design with high bandwidth, low noise, low distortion, excellent stability, and full 0 to 100% modulation capability. The patented PWM uses soft clipping to for improved audio performance at clipping.

9.3.3 Gate Drive

The gate driver accepts the low-voltage PWM signal and level-shifts it to drive a high-current, full-bridge, power FET stage. The TAS5404-Q1 device uses proprietary techniques to optimize EMI and audio performance. The high-side FET power supply is generated by the charge pump circuitry.

9.3.4 Power FETs

The BTL output for each channel comprises four rugged N-channel 30-V 65-mΩ FETs for high efficiency and maximum power transfer to the load. These FETs are designed to withstand large voltage transients during load dump.

9.3.5 Load Diagnostics

The TAS5404-Q1 device incorporates load diagnostic circuitry designed to help pinpoint the nature of output misconnections during installation. These are functions for detecting and determining the status of output connections. The following diagnostics are supported:

• Short to GND (S2G)
• Short to PVDD (S2P)
• Short across load (SL)
• Open load (OL)
• Tweeter detection

Reporting to the system of the presence of any of the short or open conditions occurs through I²C register read. Determine the tweeter-detect status from the CLIP_OTW pin when properly configured.

1. Output Short and Open Diagnostics — The TAS5404-Q1 device contains circuitry designed to detect shorts and open conditions on the outputs. Invocation of the load diagnostic function will automatically place the channel into Hi-Z mode. All pop-free transitions will occur before the load diagostics will start. The test has four phases and two levels of test during load diagnostics. In the full level, all channels must be in the Hi-Z state. Testing covers all four phases on each channel on all four channels at the same time. When fewer than four channels are in Hi-Z, the reduced level of test is the only available option. In the reduced level, the only tests available are short to PVDD and short to GND. Load diagnostics can occur at anytime during operation of the TAS5404-Q1 device, by setting the proper bits in the control registers. Performance of the diagnostics is as shown in Figure 10. Figure 11 shows the impedance ranges for the open-load and shorted-load diagnostics. The results of the diagnostics are from the diagnostic register through I²C for each channel. With the default settings and MUTE capacitor, the S2G and S2P phases take approximately 20 ms each, the OL phase takes approximately 100 ms, and the SL takes approximately 230 ms. In I²C register 0x10, bit D4 can extend the test time for S2P and S2G to 80 ms each. To prevent false S2G and S2P faults, the time extension is necessary if the output pins have a capacitance higher than 680 nF to ground.
Figure 10. Load Diagnostics Sequence of Events
Figure 11. Open- and Shorted-Load Detection
2. Tweeter Detection — Tweeter detection is an operating mode used to determine the proper connection of a frequency-dependent load (such as a speaker with a crossover). Tweeter detection is started through I²C, and individual testing of all four channels is recommended. Tweeter detection uses the average cycle-by-cycle current limit circuit (see CBC section) to measure the current delivered to the load. The proper implementation of the diagnostic function depends on the amplitude of a user-supplied test signal and on the impedance-versus-frequency curve of the acoustic load. The external system must generate a signal to which the load responds. The frequency and amplitude of the signal must be calibrated by the user to result in a current draw that is greater than the tweeter detection threshold when the load under test is present, and less than the detection threshold if the load is unconnected. The current level for the tweeter detection threshold, as well as the maximum current that can safely be delivered to a load when in tweeter-detection mode, is in the Electrical Characteristics section of the data sheet. Reporting of the tweeter-detection results is on the CLIP_OTW pin during the application of the test signal. With tweeter detection activated (indicating that the tested load is present), pulses on the CLIP_OTW pin begin to toggle. The pulses on the CLIP_OTW pins report low whenever the current exceeds the detection threshold, and the pin remains low until the current no longer exceeds the threshold. The minimum low-pulse period is equal to one period of the switching frequency. Having an input signal that increases the duration of detector activation (for example, increasing the amplitude of the input signal) increases the amount of time for which the pin reports low.

NOTE

Because tweeter detection is an alternate operating mode, place the channels to be tested in Play mode (through register 0x0C) after tweeter detection has been activated to commence the detection process. Additionally, set up the CLIP_OTW pin through register 0x0A to report the results of tweeter detection.

9.3.6 Protection and Monitoring

1. Cycle-By-Cycle Current Limit (CBC) — The CBC current-limiting circuit terminates each PWM pulse to limit the output current flow to the average current limit (I_LIM) threshold. The overall effect on the audio in the case of a current overload is quite similar to a voltage-clipping event, temporarily limiting power at the peaks of the musical signal and normal operation continues without disruption on removal of the overload. Premature shutdown does not occur in this condition. All four channels continue in play mode and pass signal.
2. Overcurrent Shutdown (OCSD) — Under severe short-circuit events, such as a short to PVDD or ground, the TAS5404-Q1 device uses a peak-current detector, and the affected channel shuts down in 200 μs to 390 μs if the conditions are severe enough. The shutdown speed depends on a number of factors, such as the impedance of the short circuit, supply voltage, and switching frequency. Only the shorted channels shut down in such a scenario. The user can restart the affected channel through I²C. An OCSD event activates the fault pin, and the I²C fault register saves a record of the affected channels. If the supply or ground short is strong enough to exceed the peak current threshold but not severe enough to trigger the OCSD, the peak current limiter prevents excess current from damaging the output FETs, and operation returns to normal after the short is removed.
3. DC Offset Detect—the circuit detects a dc offset at the output of the amplifier continuously during normal operation. If the DC offset reaches the level defined in the I²C registers for the specified time period, the circuit triggers. By default, a DC offset detection event places the output in Hi-Z mode. Disabling and enabling the shutdown function is through I²C. If enabled, the triggered channel shuts down, but the others remain playing, but with the FAULT pin asserted. The DC offset level is defined in the I²C registers.
4. Clip Detect—The clip detect circuit indicates the presence of a 100% duty-cycle PWM due to a clipped waveform. When this occurs, a signal passed to the CLIP_OTW pin asserts it until the 100% duty-cycle PWM signal is no longer present. All four channels connect to the same CLIP_OTW pin. Through I²C, change the CLIP_OTW signal clip-only, OTW-only, or both. A fourth mode, used only during diagnostics, is the option to report tweeter detection events on the CLIP_OTW pin (see the Tweeter Detection section). The microcontroller in the system can monitor the signal at the CLIP_OTW pin, and can have a configuration that reduces the volume to all four channels in an active clipping-prevention circuit.
5. Overtemperature Warning (OTW), Overtemperature Shutdown (OTSD) and Thermal Foldback — By default, the CLIP_OTW pin setting indicates an OTW. The user can make changes through I²C commands. If selected to indicate a temperature warning, CLIP_OTW pin assertion occurs when the die temperature reaches warning level 1 as shown in the electrical specifications. The OTW has three temperature thresholds with a 10°C hysteresis. I²C register 0x04 indicates each threshold in bits 5, 6, and 7. The TAS5404-Q1 device still functions until the temperature reaches the OTSD threshold, at which time the outputs go into Hi-Z mode and the TAS5404-Q1 device asserts the FAULT pin. I²C is still active in the event of an OTSD, and the user can read the registers for faults, but all audio ceases abruptly. After the OTSD resets, turn the TAS5404-Q1 device back on through I²C. The OTW indication remains until the temperature drops below warning level 1. The thermal foldback decreases the channel gain.
6. Undervoltage (UV) and Power-on-Reset (POR) — The undervoltage (UV) protection detects low voltages on PVDD, AVDD, and CP. In the event of an undervoltage, the TAS5404-Q1 device asserts the FAULT pin and updates the I²C registerd, depending on which voltage caused the event. Power-on reset (POR) occurs when PVDD drops low enough. A POR event causes the I²C to go into a high-impedance state. After the TAS5404-Q1 device recovers from the POR event, the device re-initialization occurs through I²C.
7. Overvoltage (OV) and Load Dump — The OV protection detects high voltages on PVDD. If PVDD reaches the overvoltage threshold, the TAS5404-Q1 device asserts the FAULT pin iand updates the I²C register. The TAS5404-Q1 device can withstand 50-V load-dump voltage spikes.

9.3.7 I²C Serial Communication Bus

The TAS5404-Q1 device communicates with the system processor through the I²C serial communication bus as an I²C slave-only device. The processor can poll the device through I²C to determine the operating status. All reports of fault conditions and detections are through I²C. The TAS5404-Q1 device also has numerous features and operating conditions that can be set through I²C.

The I²C bus allows control of the following configurations:

• Independent gain control of each channel. The gain can be set to 12 dB, 20 dB, 26 dB, and 32 dB.
• Select the AM non-interference switching frequency
• Select the functionality of the OTW_CLIP pin
• Enable or disable the dc-detect function with selectable threshold
• Place a channel in Hi-Z (switching stopped) mode (mute)
• Select tweeter detect, set the detection threshold, and initiate the function
• Initiate the open-load and shorted-load diagnostic
• Reset faults and return to normal switching operation from Hi-Z mode (unmute)

In addition to the standard SDA and SCL pins for the I²C bus, the TAS5404-Q1 device includes a single pin that allows up to four devices to work together in a system with no additional hardware required for communication or synchronization. The I2C_ADDR pin sets the device in master or slave mode and selects the I²C address for that device. Tie the I2C_ADDR pin to DGND for master, to 1.2 Vdc for slave 1, to 2.4 Vdc for slave 2, and to D_BYP for slave 3. The OSC_SYNC pin is for synchronizing the internal clock oscillators to avoid beat frequencies. An external oscillator can be applied to the OSC_SYNC pin for external control of the switching frequency.

9.3.8 I²C Bus Protocol

The TAS5404-Q1 device has a bidirectional serial control interface that is compatible with the Inter IC (I²C) bus protocol and supports 400-kbps data transfer rates for random and sequential write and read operations. The TAS5404-Q1 device is a slave-only device that does not support a multimaster bus environment or wait-state insertion. The control interface programs the registers of the device and reads device status.

The I²C bus employs two signals, SDA (data) and SCL (clock), to communicate between integrated circuits in a system. Data transfer on the bus is serial, one bit at a time. The transfer of address and data is in byte (8-bit) format with the most-significant bit (MSB) transferred first. In addition, the receiving device acknowledges each byte transferred on the bus with an acknowledge bit. Each transfer operation begins with the master device driving a start condition on the bus and ends with the master device driving a stop condition on the bus. The bus uses transitions on the data terminal (SDA) while the clock is HIGH to indicate a start and stop conditions. A HIGH-to-LOW transition on SDA indicates a start, and a LOW-to-HIGH transition indicates a stop. Normal data-bit transitions must occur within the low time of the clock period. Figure 12 shows these conditions. The master generates the 7-bit slave address and the read/write bit to open communication with another device and then wait for an acknowledge condition. The TAS5404-Q1 holds SDA LOW during the acknowledge-clock period to indicate an acknowledgment. When the acknowledgment occurs, the master device transmits the next byte of the sequence. Each slave device is addressed by a unique 7-bit slave address plus R/W bit (1 byte). All compatible devices share the same signals through a bidirectional bus using a wired-AND connection. The SDA and SCL signals must have an external pullup resistor to set the HIGH level for the bus. Any number of bytes can be transmitted between start and stop conditions. When the last word transfers, the master device generates a stop condition to release the bus.

Figure 12. Typical I²C Sequence

Use the I2C_ADDR pin (pin 2) to program the TAS5404-Q1 device for one of four addresses. These four addresses are licensed I²C addresses and do not conflict with other licensed I²C audio devices. The I²C master device uses addresses shown in Figure 12 to communicate. Transmission of read and write data can be through single-byte or multiple-byte data transfers.

9.3.9 Hardware Control Pins

The TAS5404-Q1 device has four discrete hardware pins for real-time control and indication of device status:

1. FAULT pin: This active-low open-drain output pin indicates the presence of a fault condition that requires the TAS5404-Q1 device to go into the Hi-Z mode. On assertion of the FAULT pin, the TAS5404-Q1 device has protected itself and the system from potential damage. Read the details of the fault through I²C with the exception of PVDD undervoltage faults below POR, in which case the I²C bus is no longer operational. However, the fault is still indicated due to FAULT pin assertion.
2. CLIP_OTW pin: Configured through I²C, this active-low open-drain pin indicates one of the following conditions: overtemperature warning, the detection of clipping, or the logical OR of both of these conditions. During tweeter detect diagnostics, assertion of the CLIP_OTW pin also occurs when a tweeter is present. The CLIP_OTW pin can also indicate thermal foldback is active.
3. MUTE pin: This active-low pin is used for hardware control of the mute-unmute function for all four channels. Capacitor C_MUTE controls the time constant for the gain ramp required to produce a pop-and-click-free mute function. For pop-and-click-free operation, implementation of the mute function should be through I²C commands. The use of a hard mute with an external transistor does not ensure pop-and-click-free operation, and TI does not recommend it except as an emergency hard mute function in case of a loss of I²C control. The C_MUTE capacitor cannot be shared between multiple devices.
4. STANDBY pin: On assertion of this active-low pin, the TAS5404-Q1 device goes into a complete shutdown, and the typical current-draw limit is 2 μA, typical. STANDBY can be used to shut down the device rapidly. If all channels are in Hi-Z, the device enters standby in approximately 1 ms. If the channels are in play mode, the device enters standby in approximately 4.5 ms with a pop-and-click-free operation. All I²C register content is lost and the I²C bus goes into the high-impedance state on assertion of the STANDBY pin.

9.3.10 AM Radio Avoidance

To reduce interference in the AM radio band, the TAS5404-Q1 device has the ability to change the switching frequency through I²C commands. Table 2 lists the recommended frequencies. The fundamental frequency and the second harmonic straddle the AM radio band listed, which eliminates the tones that can be present due to demodulation of the switching frequency by the AM radio.

Table 3. Operating Modes

Table 4. Global Faults and Actions

Table 5. Channel Faults and Actions

9.4.1 Audio Shutdown and Restart Sequence

The gain ramp of the filtered output signal and the updating of the I²C registers correspond to the MUTE pin voltage during the ramping process. The value of the external capacitor on the MUTE pin dictates the length of time that the MUTE pin takes to complete the ramp. With the default 220-nF capacitor, the turn on common-mode ramp takes approximately 26 ms and the gain ramp takes approximately 76 ms.

Figure 13. Timing Diagram for Click- and Pop-Free Shutdown and Restart Sequence

9.4.2 Latched-Fault Shutdown and Restart Sequence Control

Figure 14. Timing Diagram for Latched-Global-Fault Shutdown and Restart
(UV Shutdown and Recovery)

Figure 15. Timing Diagram for Latched-Global-Fault Shutdown and Individual-Channel Restart
(UV Shutdown and Recovery)

9.5.1 Random Write

As shown in Figure 16, a random write or single-byte write transfer begins with the master device transmitting a start condition followed by the I²C device address and the read/write bit. The read/write bit determines the direction of the data transfer. For a single-byte write data transfer, the read/write bit is a 0. After receiving the correct I²C device address and the read/write bit, the slave device responds with an acknowledge bit. Next, the master device transmits the address byte or bytes corresponding to the internal memory address being accessed. After receiving the address byte, the slave device again responds with an acknowledge bit. Next, the master device transmits the data byte to be written to the memory address being accessed. After receiving the data byte, the TAS5404Q1 device again responds with an acknowledge bit. Finally, the master device transmits a stop condition to complete the single-byte write transfer.

Figure 16. Random-Write Transfer

9.5.2 Sequential Write

A sequential write transfer is identical to a single-byte data-write transfer except for the transmisson of multiple data bytes by the master device as shown in Figure 17. After receiving each data byte, the slave device responds with an acknowledge bit and automatically increments the I²C subaddress by one.

Figure 17. Sequential Write Transfer

9.5.3 Random Read

As shown in Figure 18, a random read or single-byte read transfer begins with the master device transmitting a start condition followed by the I²C device address and the read/write bit. For the single-byte read transfer, the master device transmits both a write followed by a read. Initially, a write transfers the address byte or bytes of the internal memory address to be read. Therefore, the read/write bit is a 0. After receiving the address and the read/write bit, the slave device responds with an acknowledge bit. In addition, after sending the internal memory address byte or bytes, the master device transmits another start condition followed by the device address and the read/write bit again. At that point the read/write bit is a 1, indicating a read transfer. After receiving the address and the read/write bit, the slave device again responds with an acknowledge bit. Next, the TAS5404-Q1 device transmits the data byte from the memory address being read. After receiving the data byte, the master device transmits a not-acknowledge followed by a stop condition to complete the single-byte read transfer.

Figure 18. Random Read Transfer

9.5.4 Sequential Read

A sequential read transfer is identical to a single-byte read transfer except for the transmission of multiple data bytes by the TAS5404-Q1 device to the master device as shown in Figure 19. Except for the last data byte, the master device responds with an acknowledge bit after receiving each data byte and automatically increments the I²C subaddress by one. After receiving the last data byte, the master device transmits a not-acknowledge followed by a stop condition to complete the transfer.

Figure 19. Sequential Read Transfer

Table 6. TAS5404-Q1 I²C Addresses

Table 7. I²C Address Register Definitions

Table 8. Fault Register 1 (0x00) Protection

Table 9. Fault Register 2 (0x01) Protection

Table 10. Diagnostic Register 1 (0x02) Load Diagnostics

Table 11. Diagnostic Register 2 (0x03) Load Diagnostics

Table 12. External Status Register 1 (0x04) Fault Detection

Table 13. External Status Register 2 (0x05) Output State of Individual Channels

Table 14. External Status Register 3 (0x06) Play and Mute Modes

Table 15. External Status Register 4 (0x07) Load Diagnostics

Table 16. External Control Register 1 (0x08) Gain Select

Table 17. External Control Register 2 (0x09) Overcurrent Control

Table 18. External Control Register 3 (0x0A) Switching Frequency Select and Clip_OTW Configuration

Table 19. External Control Register 4 (0x0B) Load Diagnostics and Master/Slave Control

Table 20. External Control Register 5 (0x0C) Output Control

Table 21. External Control Register 6 (0x0D) Output Control

Table 22. External Control Register 7 (0x10) Miscellaneous Selection

Table 23. External Status Register 5 (0x13) Overtemperature and Thermal Foldback Status